Xtreme Off-Road logo

Xtreme Xpedition Body Mods

Our 1984 Defender body goes under the knife to accomodate a chassis full of modern components.

Adventure Offroad Park & Nature Center, South Pittsburg, TN

55 TON EDWARDS IRONWORKER with Hydraulic Accessory Pack option; 10 Ton Bender, 15 Ton Horizontal press,Tubing Roller and 40 Ton Shop Press.

The Official Welding and Cutting Supplier of Xtreme Off Road, featuring the all-new Rebel 215 Multi-Process Welder

INDUSTRIAL DEPOT - FASTENERS, HARDWARE, AND SHOP SUPPLIES

ADS Off Road Air Bump Stops

Threadlocker, 243 Medium Strength, 6ml., Each
263 Thread Locking Compound, Red

The Official Workwear of Xtreme Off Road


Seasons

Jeep JK: Before and After
2017 | Episode 13
We trail test a Jeep JK before and after a round of upgrades. It's amazing what a few bolt-on parts can do!

Wiring Your Ride
2017 | Episode 12
Doing electrical work on your rig doesn't have to be hard! We share tips to make wiring easier and quicker.

Tacoma Suspension
2017 | Episode 11
The dual-purpose Tacoma receives race-ready, high-performance suspension…and 7" of extra track width!

Dual-Purpose Tacoma
2017 | Episode 10
The Toyota Tacoma is the foundation for a rig that's perfect for daily driving and weekend wheeling.

Inside the Diesel Engine
2017 | Episode 09
We've put many Cummins diesels in our projects. Today, we take a look inside their state-of-the-art facility.

Xtreme Xpedition Body Mods
2017 | Episode 08
Our 1984 Defender body goes under the knife to accomodate a chassis full of modern components.

Expedition Defender: Drivetrain
2017 | Episode 07
A JK frame under a Defender body requires careful drivetrain mockup, but the result will be well worth it!

What Kind Of Axles Do You Put On A D90 That You've Already Put On A Jeep Frame?
2017 | Episode 06
Take a look at what's coming up on Xtreme OffRoad and what Ian has in store for the D90!

Defender 90: Axles
2017 | Episode 06
The Land Rover expedition rig loses the stock axles for some fully-gusseted ,1-ton axle assemblies!

Land Rover Defender
2017 | Episode 05
A vintage 80's Land Rover becomes the foundation of a fully-loaded expedition rig.

Two-In-One Transmission
2017 | Episode 04
We mix and match the best pieces from a Turbo 400 and a 4L80E to make one killer custom transmission!

Buckin' Bronco: Sway Bar
2017 | Episode 03
Our Bronco-inspired tube buggy receives an anti-roll system designed for hardcore desert racing.

Blazing Arizona
2017 | Episode 02
We take a custom-equipped cargo van through the rocks of Tonto National Forest in Payson, Arizona.

Heavy Cargo: Shocks
2017 | Episode 01
Our Nissan NV 2500 cargo van gets 14-inch coilovers and bypass shocks, making it ready for the rocks.

Project: Buckin' Bronco
Season 3, Episode 02  —  Original Airdate 1/17/2016

A set of body panels and some steel tubing are the foundation of an ULTRA4-inspired race truck with classic Bronco style!


Skinning the Buckin’ Bronco
Season 3, Episode 06  —  Original Airdate 2/14/2016

Fresh sheet metal will make our Buckin’ Bronco desert racer look like the classic ’66 Ford. Plus: Our 1981 diesel pickup gets beefy drive shafts on the cheap!


Buckin’ Bronco
Season 3, Episode 10  —  Original Airdate 5/8/2016

Our desert racer gets seats and safety belts designed for maximum comfort and safety. Plus, a custom welding cart that holds everything you need!


Buckin’ Bronco Back Half
Season 3, Episode 14  —  Original Airdate 6/26/2016

Our Coyote-powered desert racer project continues, as we prep the chassis for a high-tech suspension setup.



Discount Datsun
Season 3, Episode 01  —  Original Airdate 1/10/2016

Starting with an ’81 Datsun diesel pickup and a $10k budget, we’ll build a capable, one-of-a-kind rock crawler


Discount Datsun Part II
Season 3, Episode 03  —  Original Airdate 1/24/2016

Our diesel pickup receives a 4-link suspension, DIY beadlocks, and aggressive 42” tires


Discount Datsun Shocks
Season 3, Episode 05  —  Original Airdate 2/7/2016

Our 1981 diesel pickup gets 14” air shocks on all four corners, giving us plenty of articulation on the trail. Plus: an oxy-fuel torch can save you time when welding thick metal.


Discount Datsun On the Trail
Season 3, Episode 07  —  Original Airdate 2/21/2016

Our $10k budget build flexes its muscle on the trail! You don’t have to have a big budget for big fun!



Sgt Savage: Part I
Season 2, Episode 19  —  Original Airdate 9/13/2015

Ian and industry volunteers transform a daily driver TJ into a hardcore off-road rig for an injured Marine.


Sgt Savage: Part II
Season 2, Episode 20  —  Original Airdate 9/20/2015

Ian and team continue their Jeep build for an injured veteran with modified frame, 4 1/2" radius arm suspension and 35" tires.


Sgt Savage: Part III
Season 2, Episode 21  —  Original Airdate 9/27/2015

Our military TJ goes to boot camp, getting aluminum body armor… then Ian gives Lance Corporal Curtin the keys to his tricked out rig



Project - LockJaw
Season 2, Episode 06  —  Original Airdate 2/8/2015

Rare 45 year old Kaiser military Jeep gets junkyard rebuild bobbing the bed and locking the axles


Lock Jaw: Hemi
Season 2, Episode 09  —  Original Airdate 4/19/2015

Ian tears down and refreshes a junkyard 5.7L Hemi for his '68 military Kaiser Jeep off-road rat rod


Lock Jaw: Final Prep
Season 2, Episode 11  —  Original Airdate 5/3/2015

Ian wraps up his junkyard military Jeep fabricating a custom stainless exhaust and plumbing the fuel system


Lock Jaw: Cage Fight
Season 2, Episode 12  —  Original Airdate 5/10/2015

Ian bullet-proofs his rusted out M715 Jeep building the ultimate driver cage using a high tech tubing bender


Lock Jaw: Moab or Bust
Season 2, Episode 13  —  Original Airdate 5/17/2015

Ian finishes his Kaiser 4WD just in time to baptize the junkyard recovery Jeep on the red rocks of Moab, Utah



WD40 Specialist Jeep - Chassis
Season 2, Episode 01  —  Original Airdate 1/4/2015

Vintage YJ gets transformed into radical trail rig with custom 4 link tube chassis, aluminum body and LS V8.


WD40 Specialist Jeep - Driveline
Season 2, Episode 02  —  Original Airdate 1/11/2015

Extreme YJ project gets fuel injection, big axles, air lockers plus a new racing transfer case and 42" tires.


WD40 Specialist Jeep - Payoff
Season 2, Episode 07  —  Original Airdate 2/15/2015

Ian buttons up his hard-core Jeep trail rig and gives this trick YJ a serious shake down in the rough



Rock Bouncer Rolling
Season 1, Episode 12  —  Original Airdate 5/11/2014

The Raging Bull Rock Bouncer goes off the frame-building jig and onto a set of 43" tires as we finish up fabrication on our 700+ HP beast!


Big Rig Ram Diesel
Season 1, Episode 13  —  Original Airdate 5/18/2014

More lift and more rubber: Ian transforms a new Ram 2500 Cummins diesel with a BDS lift and a dual-rear wheel conversion.



How to Fab a Flat Bed
Season 1, Episode 08  —  Original Airdate 4/13/2014

Ian shows how to layout and weld up a flat bed from scratch and he introduces a new low-buck off-road rally car project: "Hocus Focus"


Rock Bouncer IBS Install
Season 1, Episode 09  —  Original Airdate 4/20/2014

Big block "Rock Bouncer" gets high dollar internal bypass shock system while "Hocus Focus" gets a low-buck suspension.


Project: Hocus Focus
Season 1, Episode 11  —  Original Airdate 5/4/2014

Budget off-road Ford Focus project gets prepped for low-buck rally racing with an engine tuneup, intake, and brakes.



Crawler Hauler
Season 1, Episode 03  —  Original Airdate 1/19/2014

Ian announces project Crawler Hauler, an Isuzu flatbed that will haul 4x4s. He also installs a solid axle and 4 link rear to the "Dirt Cheap Fun Toyota and shows how to wire you garage for a 220V welder.


Beefier T Case
Season 1, Episode 04  —  Original Airdate 1/25/2014

How-to strengthen a transfer case and how-to install leaf springs, lift blocks and a throttle body EFI.


Cummins Diesel Swap
Season 1, Episode 05  —  Original Airdate 2/2/2014

Crawler Hauler gets Cummins diesel swap.


How to Fab a Flat Bed
Season 1, Episode 08  —  Original Airdate 4/13/2014

Ian shows how to layout and weld up a flat bed from scratch and he introduces a new low-buck off-road rally car project: "Hocus Focus"


Crawler Hauler: 4 Link & Airbags
Season 1, Episode 10  —  Original Airdate 4/27/2014

Ian stretches the wheelbase of "Crawler Hauler" with a custom 4 link rear suspension and air bags to lower the bed for loading.


Project: Hocus Focus
Season 1, Episode 11  —  Original Airdate 5/4/2014

Budget off-road Ford Focus project gets prepped for low-buck rally racing with an engine tuneup, intake, and brakes.



Dirt Cheap Fun Part 1
Season 1, Episode 02  —  Original Airdate 1/12/2014

Ian finds and starts transforming a wasted junkyard Toyota pickup on a budget. The goal, from rebuilding the 4 banger to finished project - no more than $5k.


Dirt Cheap Locker Upgrade
Season 1, Episode 07  —  Original Airdate 4/6/2014

Ian installs a new Eaton locker/spool plus new rear springs and LED off-road lights in this round Dirt Cheap Fun tech.


Crawler Hauler
Season 1, Episode 03  —  Original Airdate 1/19/2014

Ian announces project Crawler Hauler, an Isuzu flatbed that will haul 4x4s. He also installs a solid axle and 4 link rear to the "Dirt Cheap Fun Toyota and shows how to wire you garage for a 220V welder.


Beefier T Case
Season 1, Episode 04  —  Original Airdate 1/25/2014

How-to strengthen a transfer case and how-to install leaf springs, lift blocks and a throttle body EFI.


Cummins Diesel Swap
Season 1, Episode 05  —  Original Airdate 2/2/2014

Crawler Hauler gets Cummins diesel swap.


Exo-Skeleton Cage
Season 1, Episode 06  —  Original Airdate 2/9/2014

Ian shows how to layout, cut, bend and weld an exo-cage plus cheap paint tops and how-to install fiberglass fenders and hood.



Rock Bouncer
Season 1, Episode 01  —  Original Airdate 1/5/2014

Ian builds a radical rock racer from scratch fabricating a Lambo-style chassis on his frame table.


Rock Bouncer IBS Install
Season 1, Episode 09  —  Original Airdate 4/20/2014

Big block "Rock Bouncer" gets high dollar internal bypass shock system while "Hocus Focus" gets a low-buck suspension.


Rock Bouncer Rolling
Season 1, Episode 12  —  Original Airdate 5/11/2014

The Raging Bull Rock Bouncer goes off the frame-building jig and onto a set of 43" tires as we finish up fabrication on our 700+ HP beast!


Rock Bouncer: Rock Race Axles
Season 1, Episode 16  —  Original Airdate 7/20/2014

How-to build bomb-proof axles with custom trusses, spools, and giant shafts to conquer extreme rock bouncer races.


Rock Bouncer Returns
Season 1, Episode 19  —  Original Airdate 8/10/2014

Ian completes Lambo-style rock racer dropping 700 horse Big Block Chevy into powder-coated chassis.


Raging Bull Rock Bouncer
Season 2, Episode 17  —  Original Airdate 7/26/2015

Ian finishes radical rock bouncer with massive 40-spline shafts to handle 700-HP big-block


4x4 Mayhem
Season 2, Episode 18  —  Original Airdate 8/2/2015

Ian gets down and dirty as the Raging Bull rock bouncer rolls out on a full-throttle, hard-hitting field test


Running with the Bull
Season 2, Episode 23  —  Original Airdate 10/11/2015

Ultimate trail test for Project Raging Bull as our homemade rock bouncer kills hills.



Rock Bouncer
Season 1, Episode 01  —  Original Airdate 1/5/2014

Ian builds a radical rock racer from scratch fabricating a Lambo-style chassis on his frame table.


Exo-Skeleton Cage
Season 1, Episode 06  —  Original Airdate 2/9/2014

Ian shows how to layout, cut, bend and weld an exo-cage plus cheap paint tops and how-to install fiberglass fenders and hood.


Crawler Hauler: 4 Link & Airbags
Season 1, Episode 10  —  Original Airdate 4/27/2014

Ian stretches the wheelbase of "Crawler Hauler" with a custom 4 link rear suspension and air bags to lower the bed for loading.


Dirt Cheap Fun Part 1
Season 1, Episode 02  —  Original Airdate 1/12/2014

Ian finds and starts transforming a wasted junkyard Toyota pickup on a budget. The goal, from rebuilding the 4 banger to finished project - no more than $5k.


Rock Bouncer IBS Install
Season 1, Episode 09  —  Original Airdate 4/20/2014

Big block "Rock Bouncer" gets high dollar internal bypass shock system while "Hocus Focus" gets a low-buck suspension.


Rock Bouncer Rolling
Season 1, Episode 12  —  Original Airdate 5/11/2014

The Raging Bull Rock Bouncer goes off the frame-building jig and onto a set of 43" tires as we finish up fabrication on our 700+ HP beast!


Big Rig Ram Diesel
Season 1, Episode 13  —  Original Airdate 5/18/2014

More lift and more rubber: Ian transforms a new Ram 2500 Cummins diesel with a BDS lift and a dual-rear wheel conversion.




Xtreme Off-Road Schedule

Defender 90: Axles
2017 | Episode 06
The Land Rover expedition rig loses the stock axles for some fully-gusseted ,1-ton axle assemblies!
Saturday 7/1
8:00 AM ET
Expedition Defender: Drivetrain
2017 | Episode 07
A JK frame under a Defender body requires careful drivetrain mockup, but the result will be well worth it!
Sunday 7/2
9:00 AM ET/PT
Expedition Defender: Drivetrain
2017 | Episode 07
A JK frame under a Defender body requires careful drivetrain mockup, but the result will be well worth it!
Saturday 7/8
8:00 AM ET