Xtreme Off-Road logo

Unlimited Off-Road Expo

Ian visits the Unlimited Off-Road Expo in Louisville….and does a Jeep JK build in front of a live audience!

Custom Steel Driveshafts with 1350 Joints

Winch, Electric, Zeon Platinum, 12 V, 10,000 lb., Hawse Fairlead, 100 ft. Line, Wireless Remote, Each

The Official Welding and Cutting Supplier of Xtreme Off Road, featuring the all-new Rebel 215 Multi-Process Welder

55 TON EDWARDS IRONWORKER with Hydraulic Accessory Pack option; 10 Ton Bender, 15 Ton Horizontal press,Tubing Roller and 40 Ton Shop Press.

The Unlimited Off-Road Expo turns Louisville into a festival dedicated to Off-Road Vehicles, Parts & Accessories, Outdoor and Adventure Gear. Three action-packed days with Ultra4 Rock Racers, Rock Bouncers, SXS Races, the hottest Jeeps and coolest Trucks and so much more

A744 Aviator - Matte Black - 17x9 - 8x6.5 | -12mm

Nitto Ridge Grappler, 37x12.50R17LT

2U MOBILE TIRE SOLUTIONS provides Mobile Tire Services

JK 2.5" Overland Suspension System - Stage 1

JK RockJock 60 VXR, Complete Front and Rear Axles, Bolt-In

JEEP Wrangler JK "Stubby" Pre-Runner Front Bumper, 2007-2016
JEEP Wrangler JK "Stubby" Rear Bumper 2007-2016, with Spare Tire Carrier

Radiance 50" White Back-Light
Dually XL Spot, Pair
Dually XL Spot, Pair

Nighthawk JK Front Fenders
Nighthawk JKU Rear Fenders
Nighthawk JK Sliders (JKU - 4 Door)
JK UNDER ARMOR - Four door Bellypan Kit

Dual Band RM-25R 25 Watt Radio with Magnetic Mount Base/Chase Kit

The Industrial Depot - Fasteners, Hardware, and Shop Supplies


Seasons

XOR Adventure Ride
2016 | Episode 23
The Xtreme crew leads an epic group trail ride, hitting four off-road parks in four days!

Nissan NV: Heavy Cargo
2016 | Episode 22
Our Nissan NV 2500 van becomes a 4x4 beast, with a diesel powerplant and heavy-duty axles!

Adventure Jeep Axles
2016 | Episode 21
The Adventure Jeep build continues, with custom 9" axles designed for serious wheeling.

Nissan NV: Diesel Engine
2016 | Episode 20
Our first-ever 4x4 van gets a Cummins 5.0L diesel engine and other upgrades

Adventure Jeep Body Mods
2016 | Episode 19
The Adventure Jeep receives heavy-duty body armor, and an easy-to-install pickup bed kit.

Unlimited Off-Road Expo
2016 | Episode 18
Ian visits the Unlimited Off-Road Expo in Louisville….and does a Jeep JK build in front of a live audience!

Jeep LJ Hemi Swap
2016 | Episode 17
To get more power and performance, we swap the stock engine in our LJ for a Hemi.

Deluxe Denali
2016 | Episode 16
Our custom GMC Denali chase rig receives race truck-inspired bed storage and high-end off road lighting, then our Bronco gets an innovative fuel system.

Suburban Survival: Body Mods
2016 | Episode 15
We modify the body of our survivalist Chevy to fit a custo-designed 6x6 driveline, then tear into the suspension of a '16 GMC Denali!

Buckin’ Bronco Back Half
2016 | Episode 14
Our Coyote-powered desert racer project continues, as we prep the chassis for a high-tech suspension setup.

Moab Madness
2016 | Episode 13
It’s the ultimate field trip! We visit Moab for the 50th anniversary of the Easter Jeep Safari

Suburban Survival: 6x6
2016 | Episode 12
Our post-apocalyptic Chevy gets even more “Xtreme” with not two, but three bomb-proof portal axles!

Driveshaft 101
2016 | Episode 11
Ian gives you all the info you need to build reliable, heavy-duty driveshafts for your off-road rig.

Buckin’ Bronco
2016 | Episode 10
Our desert racer gets seats and safety belts designed for maximum comfort and safety. Plus, a custom welding cart that holds everything you need!

Suburban Survival: Axles
2016 | Episode 09
Our "end-of-the-world" Suburban gets military-grade portal axles for maximum performance and reliability

Suburban Survival
2016 | Episode 08
We take a beat-up Suburban and outfit it with everything our inner survivalist could ever want!

Discount Datsun On the Trail
2016 | Episode 07
Our $10k budget build flexes its muscle on the trail! You don’t have to have a big budget for big fun!

Skinning the Buckin’ Bronco
2016 | Episode 06
Fresh sheet metal will make our Buckin’ Bronco desert racer look like the classic ’66 Ford. Plus: Our 1981 diesel pickup gets beefy drive shafts on the cheap!

Discount Datsun Shocks
2016 | Episode 05
Our 1981 diesel pickup gets 14” air shocks on all four corners, giving us plenty of articulation on the trail. Plus: an oxy-fuel torch can save you time when welding thick metal.

Buckin' Bronco Part II
2016 | Episode 04
Our '66 Bronco has plenty of vintage style…but it will receive a lightweight, modern EFI engine for top performance!

Discount Datsun Part II
2016 | Episode 03
Our diesel pickup receives a 4-link suspension, DIY beadlocks, and aggressive 42” tires

Project: Buckin' Bronco
2016 | Episode 02
A set of body panels and some steel tubing are the foundation of an ULTRA4-inspired race truck with classic Bronco style!

Discount Datsun
2016 | Episode 01
Starting with an ’81 Datsun diesel pickup and a $10k budget, we’ll build a capable, one-of-a-kind rock crawler

Project: Buckin' Bronco
Season 3, Episode 02  —  Original Airdate 1/17/2016

A set of body panels and some steel tubing are the foundation of an ULTRA4-inspired race truck with classic Bronco style!


Skinning the Buckin’ Bronco
Season 3, Episode 06  —  Original Airdate 2/14/2016

Fresh sheet metal will make our Buckin’ Bronco desert racer look like the classic ’66 Ford. Plus: Our 1981 diesel pickup gets beefy drive shafts on the cheap!


Buckin’ Bronco
Season 3, Episode 10  —  Original Airdate 5/8/2016

Our desert racer gets seats and safety belts designed for maximum comfort and safety. Plus, a custom welding cart that holds everything you need!


Buckin’ Bronco Back Half
Season 3, Episode 14  —  Original Airdate 6/26/2016

Our Coyote-powered desert racer project continues, as we prep the chassis for a high-tech suspension setup.



Discount Datsun
Season 3, Episode 01  —  Original Airdate 1/10/2016

Starting with an ’81 Datsun diesel pickup and a $10k budget, we’ll build a capable, one-of-a-kind rock crawler


Discount Datsun Part II
Season 3, Episode 03  —  Original Airdate 1/24/2016

Our diesel pickup receives a 4-link suspension, DIY beadlocks, and aggressive 42” tires


Discount Datsun Shocks
Season 3, Episode 05  —  Original Airdate 2/7/2016

Our 1981 diesel pickup gets 14” air shocks on all four corners, giving us plenty of articulation on the trail. Plus: an oxy-fuel torch can save you time when welding thick metal.


Discount Datsun On the Trail
Season 3, Episode 07  —  Original Airdate 2/21/2016

Our $10k budget build flexes its muscle on the trail! You don’t have to have a big budget for big fun!



Sgt Savage: Part I
Season 2, Episode 19  —  Original Airdate 9/13/2015

Ian and industry volunteers transform a daily driver TJ into a hardcore off-road rig for an injured Marine.


Sgt Savage: Part II
Season 2, Episode 20  —  Original Airdate 9/20/2015

Ian and team continue their Jeep build for an injured veteran with modified frame, 4 1/2" radius arm suspension and 35" tires.


Sgt Savage: Part III
Season 2, Episode 21  —  Original Airdate 9/27/2015

Our military TJ goes to boot camp, getting aluminum body armor… then Ian gives Lance Corporal Curtin the keys to his tricked out rig



Project - LockJaw
Season 2, Episode 06  —  Original Airdate 2/8/2015

Rare 45 year old Kaiser military Jeep gets junkyard rebuild bobbing the bed and locking the axles


Lock Jaw: Hemi
Season 2, Episode 09  —  Original Airdate 4/19/2015

Ian tears down and refreshes a junkyard 5.7L Hemi for his '68 military Kaiser Jeep off-road rat rod


Lock Jaw: Final Prep
Season 2, Episode 11  —  Original Airdate 5/3/2015

Ian wraps up his junkyard military Jeep fabricating a custom stainless exhaust and plumbing the fuel system


Lock Jaw: Cage Fight
Season 2, Episode 12  —  Original Airdate 5/10/2015

Ian bullet-proofs his rusted out M715 Jeep building the ultimate driver cage using a high tech tubing bender


Lock Jaw: Moab or Bust
Season 2, Episode 13  —  Original Airdate 5/17/2015

Ian finishes his Kaiser 4WD just in time to baptize the junkyard recovery Jeep on the red rocks of Moab, Utah



WD40 Specialist Jeep - Chassis
Season 2, Episode 01  —  Original Airdate 1/4/2015

Vintage YJ gets transformed into radical trail rig with custom 4 link tube chassis, aluminum body and LS V8.


WD40 Specialist Jeep - Driveline
Season 2, Episode 02  —  Original Airdate 1/11/2015

Extreme YJ project gets fuel injection, big axles, air lockers plus a new racing transfer case and 42" tires.


WD40 Specialist Jeep - Payoff
Season 2, Episode 07  —  Original Airdate 2/15/2015

Ian buttons up his hard-core Jeep trail rig and gives this trick YJ a serious shake down in the rough



Rock Bouncer Rolling
Season 1, Episode 12  —  Original Airdate 5/11/2014

The Raging Bull Rock Bouncer goes off the frame-building jig and onto a set of 43" tires as we finish up fabrication on our 700+ HP beast!


Big Rig Ram Diesel
Season 1, Episode 13  —  Original Airdate 5/18/2014

More lift and more rubber: Ian transforms a new Ram 2500 Cummins diesel with a BDS lift and a dual-rear wheel conversion.



How to Fab a Flat Bed
Season 1, Episode 08  —  Original Airdate 4/13/2014

Ian shows how to layout and weld up a flat bed from scratch and he introduces a new low-buck off-road rally car project: "Hocus Focus"


Rock Bouncer IBS Install
Season 1, Episode 09  —  Original Airdate 4/20/2014

Big block "Rock Bouncer" gets high dollar internal bypass shock system while "Hocus Focus" gets a low-buck suspension.


Project: Hocus Focus
Season 1, Episode 11  —  Original Airdate 5/4/2014

Budget off-road Ford Focus project gets prepped for low-buck rally racing with an engine tuneup, intake, and brakes.



Crawler Hauler
Season 1, Episode 03  —  Original Airdate 1/19/2014

Ian announces project Crawler Hauler, an Isuzu flatbed that will haul 4x4s. He also installs a solid axle and 4 link rear to the "Dirt Cheap Fun Toyota and shows how to wire you garage for a 220V welder.


Beefier T Case
Season 1, Episode 04  —  Original Airdate 1/25/2014

How-to strengthen a transfer case and how-to install leaf springs, lift blocks and a throttle body EFI.


Cummins Diesel Swap
Season 1, Episode 05  —  Original Airdate 2/2/2014

Crawler Hauler gets Cummins diesel swap.


How to Fab a Flat Bed
Season 1, Episode 08  —  Original Airdate 4/13/2014

Ian shows how to layout and weld up a flat bed from scratch and he introduces a new low-buck off-road rally car project: "Hocus Focus"


Crawler Hauler: 4 Link & Airbags
Season 1, Episode 10  —  Original Airdate 4/27/2014

Ian stretches the wheelbase of "Crawler Hauler" with a custom 4 link rear suspension and air bags to lower the bed for loading.


Project: Hocus Focus
Season 1, Episode 11  —  Original Airdate 5/4/2014

Budget off-road Ford Focus project gets prepped for low-buck rally racing with an engine tuneup, intake, and brakes.



Dirt Cheap Fun Part 1
Season 1, Episode 02  —  Original Airdate 1/12/2014

Ian finds and starts transforming a wasted junkyard Toyota pickup on a budget. The goal, from rebuilding the 4 banger to finished project - no more than $5k.


Dirt Cheap Locker Upgrade
Season 1, Episode 07  —  Original Airdate 4/6/2014

Ian installs a new Eaton locker/spool plus new rear springs and LED off-road lights in this round Dirt Cheap Fun tech.


Crawler Hauler
Season 1, Episode 03  —  Original Airdate 1/19/2014

Ian announces project Crawler Hauler, an Isuzu flatbed that will haul 4x4s. He also installs a solid axle and 4 link rear to the "Dirt Cheap Fun Toyota and shows how to wire you garage for a 220V welder.


Beefier T Case
Season 1, Episode 04  —  Original Airdate 1/25/2014

How-to strengthen a transfer case and how-to install leaf springs, lift blocks and a throttle body EFI.


Cummins Diesel Swap
Season 1, Episode 05  —  Original Airdate 2/2/2014

Crawler Hauler gets Cummins diesel swap.


Exo-Skeleton Cage
Season 1, Episode 06  —  Original Airdate 2/9/2014

Ian shows how to layout, cut, bend and weld an exo-cage plus cheap paint tops and how-to install fiberglass fenders and hood.



Rock Bouncer
Season 1, Episode 01  —  Original Airdate 1/5/2014

Ian builds a radical rock racer from scratch fabricating a Lambo-style chassis on his frame table.


Rock Bouncer IBS Install
Season 1, Episode 09  —  Original Airdate 4/20/2014

Big block "Rock Bouncer" gets high dollar internal bypass shock system while "Hocus Focus" gets a low-buck suspension.


Rock Bouncer Rolling
Season 1, Episode 12  —  Original Airdate 5/11/2014

The Raging Bull Rock Bouncer goes off the frame-building jig and onto a set of 43" tires as we finish up fabrication on our 700+ HP beast!


Rock Bouncer: Rock Race Axles
Season 1, Episode 16  —  Original Airdate 7/20/2014

How-to build bomb-proof axles with custom trusses, spools, and giant shafts to conquer extreme rock bouncer races.


Rock Bouncer Returns
Season 1, Episode 19  —  Original Airdate 8/10/2014

Ian completes Lambo-style rock racer dropping 700 horse Big Block Chevy into powder-coated chassis.


Raging Bull Rock Bouncer
Season 2, Episode 17  —  Original Airdate 7/26/2015

Ian finishes radical rock bouncer with massive 40-spline shafts to handle 700-HP big-block


4x4 Mayhem
Season 2, Episode 18  —  Original Airdate 8/2/2015

Ian gets down and dirty as the Raging Bull rock bouncer rolls out on a full-throttle, hard-hitting field test


Running with the Bull
Season 2, Episode 23  —  Original Airdate 10/11/2015

Ultimate trail test for Project Raging Bull as our homemade rock bouncer kills hills.



Rock Bouncer
Season 1, Episode 01  —  Original Airdate 1/5/2014

Ian builds a radical rock racer from scratch fabricating a Lambo-style chassis on his frame table.


Exo-Skeleton Cage
Season 1, Episode 06  —  Original Airdate 2/9/2014

Ian shows how to layout, cut, bend and weld an exo-cage plus cheap paint tops and how-to install fiberglass fenders and hood.


Crawler Hauler: 4 Link & Airbags
Season 1, Episode 10  —  Original Airdate 4/27/2014

Ian stretches the wheelbase of "Crawler Hauler" with a custom 4 link rear suspension and air bags to lower the bed for loading.


Dirt Cheap Fun Part 1
Season 1, Episode 02  —  Original Airdate 1/12/2014

Ian finds and starts transforming a wasted junkyard Toyota pickup on a budget. The goal, from rebuilding the 4 banger to finished project - no more than $5k.


Rock Bouncer IBS Install
Season 1, Episode 09  —  Original Airdate 4/20/2014

Big block "Rock Bouncer" gets high dollar internal bypass shock system while "Hocus Focus" gets a low-buck suspension.


Rock Bouncer Rolling
Season 1, Episode 12  —  Original Airdate 5/11/2014

The Raging Bull Rock Bouncer goes off the frame-building jig and onto a set of 43" tires as we finish up fabrication on our 700+ HP beast!


Big Rig Ram Diesel
Season 1, Episode 13  —  Original Airdate 5/18/2014

More lift and more rubber: Ian transforms a new Ram 2500 Cummins diesel with a BDS lift and a dual-rear wheel conversion.




Xtreme Off-Road Schedule

Xtreme Xpedition Body Mods
2017 | Episode 08
Our 1984 Defender body goes under the knife to accomodate a chassis full of modern components.
Sunday 7/23
9:00 AM ET/PT
Dual-Purpose Tacoma
2017 | Episode 10
The Toyota Tacoma is the foundation for a rig that's perfect for daily driving and weekend wheeling.
Saturday 7/29
1:00 AM ET
Xtreme Xpedition Body Mods
2017 | Episode 08
Our 1984 Defender body goes under the knife to accomodate a chassis full of modern components.
Saturday 7/29
8:00 AM ET